Clutch hub nut (left handed threads) 60-80 foot pounds. What issue? Harley-Davidson CVO Road Glide Specs. 5/16 inch bolts 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change Now, you need to bring your service manual and follow the instruction. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Contact point (2) must have edge of drill touching the edge of fork leg. The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. You have to understand there are different levels of mechanical aptitude. Manufacturers change sizes quite frequently. Required fields are marked *. The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. Yes, it uses a ramping system to apply more pressure to the clutch disc. Don't have a 2001 Dyna manual but here's a 2003. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . General Torque Specifications. 60-65 foot pounds 0000013023 00000 n 0000002407 00000 n Then scribe aline and go maxium of 50 degrees more. Yet, it covers a massive space. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. Use a Torx driver and bit to remove the four Torx bolts on the derby cover. Manage Settings The measurement remains the same for all the Sportster XL from 2004 to 2006. I have had best luck splitting the difference between the upper and lower values. Horsepower Gallery 2020. Laced Wheel It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Transmission Sprocket locking screw Come join the . I also understand that a lot of people would like to work on their bikes, and thats great. And depending on how much you rub off, it will let the clutch open up. Crankcase bolts Performance Calculations Tighten in star pattern from bottom You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. Including all these torque specs for Harley in a single article is nearly impossible. Yes, those torque values are correct and don't forget to use some red locktite. You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. Tappet Screen Plug Shovelhead Modifications There are to many variables on torque specifications between brands, makes, models, and even years of bikes. 0000031803 00000 n The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. Pictures. This engine is designed to use unleaded fuel. In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . Then, follow its instructions for the motorcycles best servicing and upgrading results. I put a little red locktite on. Exhaust Systems I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. 0000019537 00000 n When they bottom out give them a little tweak and you are good to go. #2. Timer screws (inner cover and sensor plate) on the Comp nut. Unlock more power! Torque means the amount of rotation each screw and nuts require to tighten on its spot. As the 115th anniversary celebration. Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. or 10-12 Nm. Need to fix your Harley Davidson Touring bike? The torque has been increased from . TC Performance Heads 100+HP, Pro Tuning on a Shade 25-30 foot pounds 90-120 inch pounds 0000003988 00000 n After that, you can use some non-petrol-based silicon lube on the friction plates. Carburetor Could someone tell me which is correct? Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. Profession Tuning on a Shade Tree Budget, Engine Performance Ignition timing. Thanks again for everyone's help All times are GMT-5. Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. The nut only moved about 10 degrees past the . So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. Oil Pump manifold screws 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. See Figure 2. 0000009563 00000 n After that, you should test it out by riding your bike on the road. By nucseal in forum Harley Trike Conversions Replies: 3 Last . Finding Manifold Leaks Shop Manual Appendix 10-13 foot pounds Now, release the locknut and adjuster both nuts slightly. 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. We and our partners use cookies to Store and/or access information on a device. Street Engine, The 0000001947 00000 n An In-Depth Discussion on Harley Davidson Paint Codes. My question was about the posted rear axle torque value for the '06 VRSC . Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. basics of Fuel Injection explained, DEWEY'S 0000003095 00000 n Now put the locknut back on and make sure it fits in the grooves. According to the companys instructions, Harley Davidson will inform the owners about it. Also, you may contact the mechanics. Gear Ratios Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. Get the proper tools and know how to use them. If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. How did I know you werent using a service manual? A forum community dedicated to all Harley-Davidson model owners and enthusiasts. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . 1 0 obj 32-40 inch pounds You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. Your email address will not be published. Pinion Gear nut 0000008092 00000 n You can use the following SAE Torque Chart as a guide. Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. Cylinder Heads I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. Two lines in nut on Compensator and one line in clutch hub nut. Refer to Photo 2. (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. To cylinder heads Follow the below-mentioned instructions thoroughly-. Harley-Davidson 1200 Custom Specs. Harley-Davidson CVO Tri Glide Specs. You can refer to the answers. Instead, we suggest you look for the Harley Torque specs PDF for your specific model. Make sure your bike cools off properly before you start the work. Plus, its motorcycles are just as iconic as the company itself. It does. You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. Step 2 2.) The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. Price. Modifying the CV carb The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . Wheelbase. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. We also found 79 foot-pounds of torque capacity for the 1340-cc. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. 10-12 foot pounds 12 V, 28 Ah, 405 CCA sealed and maintenance-free. Tighten the transmission sprocket nut an additional 30 - 40. When component part replacement is necessary, use the engine type and serial number to identify the correct part. Estimate Top Speed MANUFACTURING TOLERANCES. EVO Exhaust Testing all other 1/4'' fastners are tq at 108 in.lbs. Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. Plus, at times, you may want to upgrade the motorcycle. Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. Because hydraulic clutches are innovatively designed with self-adjusting mechanism. T-45 Torx Improve Throttle Response 1613 mm (63.5 inches) Fuel capacity. Shovel In the next few sections, we will show you the most-required torque and its specifications. Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. The compensator sprocket 150-165 foot pounds. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? Refer to Table 18. In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Rocker Cover Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade TC Exhaust Testing Oil Pump cover bolts DIESEL-FUMES. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Camshaft Specifications 9 comments. in. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. The torque specs are the same as with any Evolution engine. . In this book, it states: Clutch hub nut@ 50 lbs. 0. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . (.1P 90-120 inch pounds 55-65 foot pounds Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. The pictures below will help you understand why I dont give torque specifications when asked. EVO 95 HP Stage 3 Clutch hub nut (left handed threads) 60-80 foot pounds. Buy Books and Manuals 5. Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. 3/8" - 33 ft. lbs. Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. Feel free to preview a sample to get an idea of what it looks like. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Tuning a CV carb You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. Therere other torque values for different screws and nuts too. Carburetor Troubleshooting If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. It will help you know the torque values precisely. Locate the chain tensioner assembly and loosen the top center nut a . Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. Gearcase Cover screws Its time I addressed the issue of tools & torque specifications. 9/16" - 114 Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. %PDF-1.4 % Refer to the torque values from your service manual as necessary. We have briefly discussed Harley Davidson torque specifications for only a few components and models. endobj But I have a question about the torque vaules. Rear Axle nut So like alot of other guys plus the mechanic. If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. 0000033993 00000 n Unlock the full power of your engine. What I know off the top of my head: 1.) So, the torque specification of Harley will vary extensively. Stop the guess work and get a manual!
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